Auto Pilot repair installation and steering design. Call:
619-218-1018 or email


San Diego Autopilot specialist


For over 30 years now I've done compoent level repair of autopilots and steering. Hydraulic, cable, rack and pinion, worm gear, shaft, power assisted, outdrives and inboards. I do full follow up systems and dynamic positioning. 

Ask about our twin prop rotating prop and rudder Volvo design for 2013 for jetski like turn performance. Counter rotating props rip thru kelp without fouling. 

My autopilot systems are solid. Nothing is more important if your cruising. I install and repair quite a few a year and I love the older ones like simrad ap 1000 dl or benmar, woodfreeman, comnav, raymarine, furuno, autonav, wagneer, sperry and garmin. I also do a computer based autopilot with man auto man overboard.  

Introduction to marine autopilot and Selecting an Autopilot


Need an extra pair of hands to help steer your boat? Autopilots are self-steering devices for power or sailboats. They can hold your vessel on a pre-set compass course (even the most basic pilots do this) and sophisticated pilots that connect to GPS receivers or gather data from your boat’s instruments can handle a lot more advanced tasks.

What autopilots do best

Autopilots do a great job of holding a steady course in light to moderate conditions with minimal helm movements. They don’t get tired like their human counterparts and have an infinite attention span. They will open up opportunities to use your boat that you would otherwise miss due to lack of crew, lack of interest or lack of time. And because they steer so accurately, they will save fuel and get you to your destination faster, especially when interfaced with a GPS.

Autopilot Components

How they work

Autopilots all include three main components: a heading sensorthat is usually a fluxgate compass, a central processing unit (aCourse Computer) that is the “brain” of the autopilot, and adrive unit, a motor or hydraulic pump that applies force to your boat’s rudder.  More complicated pilots connect to additional sensors; data sources that may include a masthead wind vane, a rudder reference that tells the pilot’s processor where your rudder is pointed, a rate gyro that keeps track of momentary yaw and pitch movements, a GPS receiver or a speedometer. The drive mechanisms, matched with your boat’s type of steering, are how autopilots vary the most from one another. We’ll discuss how to choose the right one later.

Operation is simple: you put the vessel on the desired heading, hold the course for a few seconds, press AUTO, and release the helm. The autopilot will lock the course in memory, and will respond with helm corrections to keep your boat on this course. Modern autopilots have various methods of maintaining a more accurate course than their predecessors: auto-trim, auto sea-state, and integration with GPS. The latest developments include SmartSteer software algorithms from Raymarine, which use a rate gyro to more accurately detect off-course deviations, and an algorithm that learns your boat’s handling characteristics to improve steering over time.

When autopilots have trouble steering

Here’s a basic rule: If you have a hard time holding a course, your autopilot will too. Unlike a windvane (a stern-mounted mechanical self-steerer used on cruising sailboats), autopilots work harder as seas build and wind gets stronger. Eventually, the limits of the pilot’s power output are reached, and the device gets overwhelmed. According to cruising expert and naval architect Steve Dashew, a correctly-sized autopilot uses 10% of its power (or less) about 75% of the time, and all its power less than 1% of the time.  If you use your boat on a calm lake, this won’t matter. If you are a bluewater cruiser, that 1% of the time might be when you really want your pilot to work for you, in nasty weather when the conditions in the cockpit will be the worst for both you and your steerer.

How can you estimate the limits and correctly size your autopilot?  Boat design, length and displacement are critical. In general, long, narrow boats, boats with v-shaped forward sections and long-keeled sailboats are more directionally stable. How easy is your boat to steer? Keel-hung rudders of the “barn door” configuration require more power to move them than light-steering balanced spade rudders. If your boat is not well balanced, your pilot may have to fight weather helm (and you might want to throw a reef in your mainsail or change to a smaller jib to balance your helm, for example).
Remember that a tiller-mounted pilot is trying to steer about 18" away from the axis of the rudder. An autopilot is not a solution for a hard-to-steer boat.

When cockpit autopilots fail

Over the years we’ve learned quite a bit about what works and why things fail. By sharing this information with you, we hope you can avoid the inconvenience of autopilot failure. Probably the biggest problem with autopilot reliability is that long-distance sailors frequently buy small, cockpit-mounted autopilots, and then expect them to operate flawlessly over a multi-year cruise.

When their autopilots need repair, and they will need repair eventually, our customers find themselves in a location where it is difficult or impossible to get the unit serviced. Many cruisers sail short-handed and rely on the autopilot for much of the steering, so they are in a pickle when it fails. Common reasons for failure include saltwater intrusion in the central processing unit, water in the drive motor and corrosion in the power supply socket.

Therefore, we do not recommend cockpit autopilots for long-distance sailing unless one of the following applies:

  • You have a backup autopilot in case the first one fails.
  • You have a windvane steering system and don’t depend solely on the autopilot.
  • You love steering by hand for long hours.

Below decks autopilots are far more powerful, more reliable, and better at steering, so they should be your first choice for long distance cruising.

How to buy the right size autopilot

To purchase a correctly sized autopilot, start with Greg Moores own engineering recommendations. Then it will always work.  He will begin by finding out which autopilot is recommended for your type of boat. If you are near the upper limit of the manufacturer’s recommendations, especially in displacement, go up one size. Remember that your boat’s displacement may increase by 20% when loaded for cruising.

The easiest job for an autopilot is to steer a boat under power in calm seas. The smallest autopilot Greg offers could easily steer a 95' power boat under these conditions. But that example is misleading, since you’ll want an autopilot that works well under more demanding conditions.

Speed of helm adjustment

Downwind, autopilots have to throw the helm over to counteract overtaking seas. A sailboat with a spinnaker up must have fast response to avoid round-ups, or worse yet, round-downs! Powerboats need responsive pilots downwind as well, since they tend to slew and yaw as they run down seas. Slow pilots get out of synch with the waves, and oversteer as a result.

The best way to measure the speed of an autopilot is the number of degrees per second of helm correction, not hardover time, which may include more or less throw for different models. We suspect that a 25' boat may require 15° per second; a 40' boat may require 10° per second; and a 70' boat may require 5° per second. Steve Dashew recommends a turn rate of 8° to 15° per second, under the heaviest of loads.

Our former company powerboat, a Fortier 26' traditional northeast inboard lobsterboat, yawed strongly in following seas. The autopilot seemed to magnify this yawing, since it couldn’t anticipate the waves like a person can. We found that by using a fast enough pilot with AutoLearn (an adaptive program that enables rate gyro equipped pilots to “AutoLearn” the vessel’s steering characteristics, simplifying calibration and allowing the autopilot to constantly “adapt” to changing sea conditions) and by adjusting our boat’s speed, we could get the boat to work with the autopilot in waves, but we often resorted to hand steering.

Using your autopilot safely

  • Be sure that all the members of your crew know how to disengage the autopilot (by pressing the red STANDBY key on Raymarine units, for example).
  • Be aware that any autopilot can fail, possibly at the most inconvenient time such as when you are inside a narrow channel. Autopilots can be subject to interference from a transmitting SSB radio, for example, which could make your boat execute an alteration in course. Never put yourself in a situation that could become dangerous should your autopilot stop functioning.
  • Always keep a proper watch so you can respond to unexpected situations.

Navico’s TillerPilots

Navico’s TillerPilots are simple to install and operate, for tiller-steered sailboats to 39'.

Selecting small boat pilots

Sailboats: To choose a cockpit-mounted sail autopilot, select a tiller pilot (like Navico’s TP-10, TP-22 or TP-32 or Raymarine’s SPX-5 SmartPilot) or wheel pilot that matches your boat’s displacement, following a conservative approach of moving up a size when in doubt, and adding 20% to the boat’s displacement for typical cruising gear.

Sailboats with tillers: Use linear push-pull models. Some models have a separate compass/control unit, which can be mounted where convenient. Note: Don’t extend the push rod length more than 8" with extensions.

Sailboats to 40' with mechanical wheel steering: Use cockpit wheel pilots. They are easy to install and have adequate performance for most conditions. Again, for trans-ocean use, we’d upgrade to a below decks pilot.

Powerboats: Raymarine, Garmin and Navico (which includes Simrad, Lowrance and B & G) make complete below deck systems for your hydraulically steered outboard or inboard boat. Garmin’s GHP 10 autopilot includes a unique “Shadow Drive” that automatically disengages the autopilot if the helm is turned, allowing you to maneuver the boat. The autopilot automatically re-engages when you hold a steady course.

Simrad HDL2000Mk2L

Simrad HDL2000Mk2L

Choosing a large boat pilot

This is a three step process, involving 1) selecting a drive unit, 2) selecting a corepack and 3) selecting a control head.

1) Selecting a drive unit
Mechanical drives operate using an electric motor with a clutch (disengages drive to limit the backdrive force when on standby)

  • Linear drives: most common type for mechanically-steered sailboats, move the rudder directly from the tiller arm or rudder quadrant.
  • Rotary drives: for chain and cable steering systems (cable and rod systems like Edson and Whitlock pedestals). May require selection of a sprocket from among sizes including gears with 13, 15, 17, 19 and 25 teeth.
  • Raymarine’s Universal stern drive: fits I/O powerboats with cable-operated power-assist steering, except MerCruiser 1997 or later, or Teleflex No Feedback steering.
  • Select the right hydraulic drive unit based on the capacity (in cubic inches) of your hydraulic steering ram.
Raymarine P70 Raymarine CP450C

Raymarine P70 control heads with either a traditional P70 two-button system (commonly used on sailboats) or a P70R rotary control that works as a remote power steering control for powerboats.

2) Selecting a Corepack
Corepacks include three necessary components: the Course Computer, the fluxgate compass, and a rate gyro, so functions like “AutoLearn” will work. A linear rudder reference sensor for outboards is available.

  • Select the corepack that matches the amperage draw of the drive unit and the displacement of your boat.
  • Select a rudder reference sensor if your steering system has excessive play that makes it difficult for the Rate Gyro to predict your heading. (Note that Simrad pilots use Virtual Rudder Feedback for outboards and stern drive boats up to 40'.)

3) Selecting a control head
Control heads combine autopilot controls and an LCD display in a waterproof cockpit-friendly enclosure. They plug into the course computer with an NMEA 2000, SeaTalk or SimNet cable.

System Packs

If you own one of the more common types and sizes of vessel, you can save money by getting the whole package made for your type of boat.

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